April 2005

Penetration pockets | Manual Elements

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Penetration pockets

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Penetration pockets, sometimes referred to as pitch pans or gum pockets, are best described as square- or rectangular-shaped sheet-metal boxes. Such objects typically are used to form weatherproof seals where irregular-shaped penetrations intersect the field of the roof system. These penetrations can range from circular to oval to U-shaped and be constructed with materials to which flashing materials cannot easily adhere.

Currently, the material generally specified for penetration pockets is a minimum 26-gauge galvanized metal bent a minimum of 4 inches (102 mm) in height with exposed hemmed edges and fabricated with 4-inch (102-mm) minimum horizontal flanges extending outward to form a base so the pan can be installed on the roof membrane. The open metal sides are soldered to form a weatherproof seal. The pocket then is half-filled with a nonshrink cementitious grout to form a solid base around the projection and aid in preventing or blocking the semi-fluid pourable topping from running between the penetration and deck. The penetration pocket then is topped off with a pourable sealant compatible with the roof system or recommended by the roof membrane manufacturer.

Asphaltic and coal-tar-based built-up and modified bitumen roof system manufacturers stipulate the sheet metal used for penetration pockets be primed and set in a bed of the appropriate mastic before flanges are stripped in and flashed. Some single-ply thermoplastic membrane manufacturers require the use of membrane-coated metal instead of standard galvanized metal to promote better adhesion of the material flashing strips to penetration pockets.

Detail MB-19 from The NRCA Roofing and Waterproofing...

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